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  1. Video Library
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  3. Water jet cutting vs Laser cutting

Water jet cutting vs Laser cutting

Duration: 3:47

•

Published: December 25, 2025

Laser cutting
Water jet cutting
Sheet metal
Cutting

Laser and water jet cutting are both common and useful ways of cutting profiles of flat stock, but each has its own pros and cons. Find out in this video the intricacies of each process and when you should use each!

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Sheet metal cutting (without shear)

Video Transcript

Click any segment to jump to that timestamp

0:00 - 0:05

Waterjet and laser cutting are top choices for cutting sheets of different materials because

0:05 - 0:07

of their accuracy and efficiency.

0:07 - 0:14

This video provides a basic introduction of each technique with its own advantages and limitations.

0:14 - 0:19

So knowing the differences can guide you in choosing the right process.

0:19 - 0:24

A waterjet cutter uses a high pressure stream of water mixed with an abrasive powder to cut

0:24 - 0:25

materials.

0:25 - 0:30

The fast moving particles wear away the part surface, making a clean and precise cut.

0:30 - 0:33

Because it doesn't use heat, it's safe for materials that could be damaged by hot

0:33 - 0:34

cutting.

0:34 - 0:41

This method is often used in industries like aerospace and mining for accurate cutting and shaping.

0:41 - 0:45

Laser cutting uses a focused beam of light to cut materials.

0:45 - 0:48

CNC machines guide the beam to follow the design.

0:48 - 0:52

It works well for thin sheet metal, giving precise cuts, but it can't cut thick metal

0:52 - 0:56

as easily as waterjet cutting.

0:56 - 1:01

At comparable capabilities, a waterjet cutter will have lower upfront machine cost compared

1:01 - 1:03

to laser cutters.

1:03 - 1:07

It is important to weigh whether the cost of investment over time can be justified by selecting

1:07 - 1:12

a laser cutter over a waterjet cutter.

1:12 - 1:17

Looking at the numbers, a laser cutter's operating cost is typically $13.20 per hour, while

1:17 - 1:22

a waterjet cutter's operating cost is $15.30 per hour.

1:22 - 1:26

For most jobs, these costs are fairly similar.

1:26 - 1:33

However, laser cutters are good for keeping hard costs low because they require less consumables.

1:33 - 1:37

Primarily, the laser source and lens needs to be switched out every few years, depending

1:37 - 1:42

on cutting power and frequency, in addition to common operational consumables, like compressed

1:42 - 1:47

air and filters, on the other hand, waterjet cutting requires more frequent replacements

1:47 - 1:50

of valves, nozzles, and seals.

1:50 - 1:54

It also has more operational consumables, mainly abrasives, but also water and compressed

1:54 - 1:55

air.

1:55 - 2:00

Lastly, because waterjet cutters are constantly cycling water and abrasives, it often demands

2:00 - 2:04

more maintenance and downtime.

2:04 - 2:07

One commonly overlooked factor in cutting is the cleanup.

2:07 - 2:12

Other than some light dust, the laser cutting process produces virtually no mess and

2:12 - 2:16

removing scrap cuts from the cutting bed is a quick and infrequent process.

2:16 - 2:21

As waterjet cutters submerge parts in a water tank, cleanup and operation can be a

2:21 - 2:23

bit more involved.

2:23 - 2:27

Abracives and other build-up in the water tank also need to be cleaned out regularly, which

2:27 - 2:31

puts the machine in downtime.

2:31 - 2:35

Speed is another category that greatly separates laser cutters and waterjet cutters.

2:35 - 2:40

Laser cutters generally cut more efficiently, with some laser cutters cutting up to 70 inches

2:40 - 2:42

of material per minute.

2:42 - 2:47

Meanwhile, waterjet cutters are often limited to 20 inches per minute.

2:47 - 2:51

As for accuracy, both methods produce good tolerances.

2:51 - 2:57

Laser cutters offer a small edge with precision, up to plus no, 0, 0, 5 inches compared to a

2:57 - 3:02

plus zero, 0, 2 inches for waterjet cutters.

3:02 - 3:06

While laser cutting technology has quickly improved, they are still somewhat limited in

3:06 - 3:09

the materials they can handle.

3:09 - 3:13

Several laser cutters typically work with metals, with smaller machines able to handle

3:13 - 3:16

plastics, wood and fabrics as well.

3:16 - 3:19

Waterjet cutters, however, can cut nearly any material.

3:19 - 3:23

The stock thickness can also exceed that of lasers, depending on the water pressure and

3:23 - 3:26

abrasive used.

3:26 - 3:31

To summarize, despite higher upfront costs, laser cutting is faster, cheaper to run and

3:31 - 3:33

more precise.

3:33 - 3:39

Waterjet cutting is more versatile, cutting thicker, and a wider variety of stock.

3:39 - 3:41

Thank you for watching.

3:41 - 3:45

To learn more about different manufacturing processes, check out the CustomPartNet website.